Bearings Industrial News >>development of the world hope to build strong bearing manufacturing enterprises
development of the world hope to build strong bearing manufacturing enterprises
This year's autumn, Wazhou people, is a history of the harvest season --- not only with the crystallization of the efforts of several generations, ushered in the 70-year birthday, more contemporary Wazhou people 10 years of hard sweat, --- Watering rich fruits in bearing the international exhibition, on display Wazhou products, 80% of import substitution, the leading independent Chinese talent bearings, fully demonstrated "the first bearing, excellent quality" charm; joint national power Guangdong Electric Yang-ming, machine tools, Hangzhou, Xi'an Jiaotong University, and so on a large number of well-known domestic enterprises and research institutes have Wazhou with the cooperation and the establishment of long-term strategic cooperative relations; Wang Lu-shun, chairman of the world famous Timken president on an equal footing, a total of On the world bearing industry development ... .... All this shows that the Wa Zhou as China's leader in the manufacture of bearings, bearing in the domestic industry in high-end market, bearing in the world with the strength of the manufacturing giants, China's major equipment to speed up the localization process has made people so excited, Peer pressure is the world's performance.
The boot technology
Wazhou the first set of European exports of high-precision wheel bearings of wind power sent to the user; medical equipment for a new type of wheel bearing capability of mass production; with a world-class scientific and technological content of the high-precision machine tool bearings produce smooth ... .... In recent years, ZWZ day to the development of new products, 2 of the rapid rate of increase in the variety and the development of a total of more than 4,000 new products and transform the old 1200 kinds of products to replace the 1200 kinds of imports and expand exports of 1300 kinds of products, applications and national defense, Fine, sharp in the field of more than 200 kinds of products, there are more than 400 kinds of product specifications for wind power, precision rolling mill, CNC machine tools, construction machinery and other countries targeted major technological ... .... Now, Wazhou has been ranked ninth in the world bearing industry, holding "China Well-known Trademark" and "Chinese famous brand", "State Administration of Quality-free products" and "national export brand recommended by the" trump card of four. Sword 10 years, technological transformation of the boot Wazhou a solid foundation for success in today's Wazhou "building."
There is no doubt that the long period of time, made major equipment supporting high-quality bearing most of the import-dependent and subject to foreign restrictions, to a certain extent, this has hampered the development of China's equipment manufacturing industry, such as bearings supporting a number of major pieces of equipment into the country Of the bottleneck.
In 2005, large ZWZ launched precision manufacturing technology and industrial park construction, the total investment of 1.4 billion up to the "16 critical areas of key technological equipment bearing supporting technological transformation projects." After the completion of the project to increase the world-class equipment, the implementation of world-class manufacturing technology and modern logistics facilities, public spaces, and other equipment to form a high level of large-scale, precision, high-speed, high-performance special structures such as bearings manufacturing capacity to build the only focus Bearing special technology and equipment R & D base for the experiment.
Wazhou major technological equipment, precision bearings in the introduction of the international community the highest level of grinding machining center, large precision bearings so that the level of technology and equipment to reach the international advanced level, while the introduction of foreign advanced processing technology, applied to the processing of products. After reform and innovation, ZWZ become China's major precision equipment bearing the highest level, the largest market share of suppliers, to replace imported products, and in short supply.
Wazhou the wheel bearings technological transformation projects using the most advanced production equipment, wheel bearings, and matching input detection and laboratory equipment, focusing on the development of wind power generation, medical equipment, port equipment and many other industry supporting the wheel bearings. Wheel bearings of wind power technology and equipment and product levels at or close to the level of similar products in the world, to undertake a certain wind power equipment manufacturing orders 240,000,000 yuan this year and take the orders 300,000,000 yuan.
Precision bearings as the basis of precision manufacturing equipment, parts and components, has been restricting the level of our equipment. ZWZ new precision bearings on the transformation of market-oriented projects, the introduction of international advanced production equipment, bearings, in the near future so that our country's precision bearing products and the level of technology and equipment to reach the level of international advanced level, the full import substitution. At present, the multi-specification, high-precision bearings have been successfully produced.
Wazhou the rail line by the technological transformation of bearings, and built a world-class speed automatic wear trucks bearing equipment and heavy-duty truck production line bearing production line to meet the large domestic rail speed matching requirements of product quality to meet international standards of similar products. Is being used with the introduction of a combination of development, full speed to meet the heavy-duty bearings supporting domestic requirements.
At present, ZWZ "16 critical areas of key technological equipment bearing supporting technological transformation project" has completed nine major technological transformation projects: wind power equipment bearing reconstruction project has been put into production for domestic and foreign wind turbine set to become the world's first Second wind power provider Bearing; high-precision numerical control machine tool precision bearings supporting reconstruction project was completed and put into R & D has nearly 100 kinds of high-precision bearings, close to the grade of products abroad level has been set for the domestic machine tool; bearing heavy rail technology project Completed and put into the hands of the manufacture and testing of key technologies; major equipment, precision bearings supporting reconstruction project in the first phase of the project was completed and put into the development of high-speed wire rod, heavy plate rolling mill and the mill Senjimier series of bearings, such as Anshan Iron and Steel Company has 20 mill production line fully supporting the successful replacement of imported bearings, and has the world's largest metallurgical mill equipment manufacturers into line package; the development of urban subway and light rail facilities bearings, R & D speed is 300 km high-speed train bearing EMU , The shield machine with a large wheel bearings and pumps used in the nuclear industry, such as bearings.
"11th Five-Year Plan" period, ZWZ will focus on the development of manufacturing facilities bearings equipment, completely changed our equipment manufacturing industry in the process of upgrading host of ancillary products bearing almost all rely on imports of the situation, the economic development of the transition. And technological innovation combined ZWZ the technological transformation of independent innovation so as to the premise.
In addition, the ZWZ also revitalize the equipment manufacturing industry around the country focused on the development of 16 large projects, the state's major project track the progress of the identified 35 key projects and support product development, focusing on the development of precision bearings, large precision bearings , Wheel bearings, industrial bearings in large-scale, high-speed railway bearings, low-noise bearing cone. Breakthroughs in key steel mill, precision machine tools, wind power, electrical, heavy equipment, subway and light rail, and other heavy-duty truck market potential of 7 major industries of the new projects, new products and replace imported products. At present, have begun to carry out 15 projects to support. This year is expected to develop new products to replace imports of 900 kinds of bearings, the development of 230 customers, large customers more than 100 households in the project, the project is becoming a new market Wazhou growth.
The high quality and high value-added services
Access to the health of the enterprise growth and development, Wazhou more attention to the interests of users, chairman of Shun Wang as saying that our user is not a simple consumer, but Wazhou and common development partners, thus " One bearing the first partner "to" bearing in the first, excellent quality "is a brilliant idea that Wazhou connotation. The so-called value-added services, in a word, is to Wazhou products for users with greater economic efficiency, as demonstrated by: one step of many varieties of services; time of delivery of services; zero distance, network And distribution system of logistics and distribution services; simultaneous development of product development services; advanced nature, reliability and stability of product quality services; full faith-based credit services; about the cost of the integrated services at reasonable prices; a comprehensive solution Domestic services; host of value-added products, service brand; nationwide marketing network services.
"One-stop" services to reduce the user's procurement costs. Bearings diversification of the specifications determined whether the planned economy period, the birth of the bearing manufacturer, or the market economy derived from the enterprise, usually based on the specifications and the production of host type. The Wazhou whole variety of products, specifications and more in the domestic industry is unprecedented. Wazhou currently only able to produce from the diameter of 5mm to 5000mm diameter of a variety of bearings, at the same time can also provide users with a variety of auto parts and components as well as precision velocity joint, precision ball screws, and other products bearing the edge, no matter Transportation, machine tool machinery, petrochemical or heavy military rule, electronics and aerospace and other fields, as long as the rotation, there is Wazhou. Wazhou currently has products with independent intellectual property rights over more than 12,000 specifications and the development of an annual 500 to 600 new products, the rapid pace of expansion of both the customer's individual requirements or the same host bearing all the requirements set in tile Axis of "one stop" can solve all of China's heavy truck is a taste of this "one-stop" service benefits, product specifications required for more than 30, more than 140,000,000 yuan worth of products bearing, in a one-time Wazhou be resolved , Greatly reduced the cost of procurement.
High-quality products that allow users to be assured. Bearing disorderly market competition is the most bearing producers of a headache, especially for Wazhou. In an extremely competitive market today, as the leader of the bearing industry, regulate market behavior is the bounden duty of the Wazhou, "Masato Syngenta has been" to provide users with high-quality products is fundamental, Wazhou high-quality products are Users at home and abroad as "the first Chinese bearings," the main reason. At the national level as a measurement unit, Wazhou take the lead in the industry through the British company Lloyd's ISO90001, QS9000: 2000, ISO/TS16949 international quality management system certification and ISO14001 international environmental management system certification by more than two clients to host quality Review and evaluation of the quality system. The three-dimensional technology to make better products at better plus: The first domestic EMQ bearing production line, the most advanced in the second and third generations of car wheel production line, the international contemporary-class ball screw Health products processing base, the Northeast's largest precision forging , Four new domestic production line treatment of advanced ... ... At present, 85% Wazhou products reach or approach advanced international standards.
Brand-effective to host value-added products. For a long time, Wazhou group has accordance with the wide variety, excellent quality, brand direction of the ring, and strive to build China bearing the brand so that the "ZWZ" trademark has become the first Chinese bearing industry, "China Well-known trademark" brand goodwill by the National Identified as the most valuable brand bearings. ZWZ across the country have a unified image of the distributor and marketing company, ZWZ all logistics vehicles unified logo, uniform image of the country each year in major cities to promote products that will be held at the National Center for the top 10 cities are bustling section of the eye-catching stand ZWZ Large-scale advertising signs in the past in the international market, Chinese manufacturers who have been bearing the users are collectively referred to as "China Bearing" and now, "ZWZ" has become more and more foreign customers to replace the "Chinese bearings," a synonym in China, "China's first bearings" for its support of the host also increase the value of products.
In 2007, ZWZ with a large-scale iron and steel companies signed a new sales agreement in the future, bearing the cost of sales will no longer be based on the number of bearing the settlement, but by a steel rolling production line for steel production settlement. Users only need to steel production in accordance with the proportion of Wazhou made available to certain charges, all users need to be replaced by the bearing to provision of Wazhou, even more than the cost, borne by Wazhou. Wazhou take the lead in the domestic use of the "steel contract" law, in order to save steel consumption bearing the cost of more than 30%.
Improve the logistics and distribution services. "Purchasing a mouth, a storage library, a network management, and supervision of a chain," Wazhou units will be material procurement, storage, supply, was placed under the unified management of logistics, to achieve the materials, spare parts, the finished goods Centralized and unified management, the integration of goods and storage resources. On this basis, innovative logistics process. From raw materials to build the plant into the products sent to the customer management business closed in Beijing, Shanghai, Jinan, Wuhan, Shenyang, and other urban centers set up logistics distribution center and a transit database, the realization of logistics distribution, the sharing of resources, to achieve zero distance, Network, and distribution system. And set into the supply of logistics, production logistics, sales and logistics for the whole waste stream, the realization of the warehousing, transportation, distribution services management system has been set up across the country in 16 logistics distribution center, 4 bank transfer, and the outside 20 More than logistics (3PL) has established cooperative relations, the basic formation of a nationwide network of logistics services.
To build high-end platform for independent innovation
In the first half of this year, ZWZ sales revenue growth of 26.6 percent over the same period last year, profits rose by 149 percent. High-precision numerical control machine tool spindle bearings, the wind power industry change paddle wheel bearings and bearing rate, and metallurgical industries with high-precision bearings rolling mill, the medical profession to use high-precision bearings CT machine, boring machine ... ... bearing a series of national development and equipment manufacturing Supporting much-needed alternative to mass produce imported bearings one after another, all from the independent innovation.
In Wazhou, with the industry's only state-level enterprise technical centers, by the chairman of Shun Wang in person as a director of the Center for Technology. This established the technology as the leading center of technological innovation system based on technology center as its core and developed for driven, so as to jointly research and the introduction of technology to add to the establishment of R & D, manufacturing technology, the development of the three detection technology Platform developed with the introduction of technology, software and hardware facilities, short-term and long-term research and development, training and the team combined results. Wazhou in science and technology inputs to the annual growth rate of 10%, individuals can be named after their own inventions.
At present, ZWZ has bearing from product design, manufacturing technology, analysis of core technologies, more than 16,000 kinds of products, all of the specifications of their own intellectual property rights. Bearing mill closed its structural design, structural design shaker bearings, auto bearings three convex design technology, precision forging process technology, the roller on the number of bus processing technology, angular contact ball bearings universal matching technology, bainite hardening technology, the speed of wave Detection and analysis techniques, such as the application of core technology for its development and marketing of quality products provided.
In their own research and development, Wazhou active through the introduction of joint venture, to digest and absorb advanced technology and management experience. Wazhou joint venture we take the initiative, selected partners are well-known companies in the world; most of the products for high-tech and high value-added products, not only to fill the gaps and reach the contemporary international level, direct access to international markets; the introduction of technology At the same time, the introduction of management, expanded exports and expand the international market.
Now, Wazhou Technology R & D capability in the domestic bearing industry ranked first, to bear every year more than 20 key national projects and major equipment supporting the project. Product testing center is the only bearing manufacturer National Laboratory Accreditation Board was approved by the state-level laboratories, with 26 countries on international and regional mutual recognition of test results. Wazhou all products with independent intellectual property rights, China's bearing industry products with independent intellectual property rights of the largest enterprises and 17 domestic bearing industry leader. ZWZ has created a "generation of production, generation reserves, the development of generation, idea generation" of the product development model.
Wang Shun always stringent standards in the market to find its own shortcomings. On one occasion, he on the user's visit, and bearing well-known foreign brands together ZWZ the product, as an "ugly duckling." His face our shortcomings, simply to persuade customers to buy foreign bearings, in person and will weigh more than 30 kilograms of the two sets of bearings back to the company. To come back, he carried out one after another product of the "Bright Project" and "clean project," "separation plan", "project package" and the "green revolution technology" such as changes in technology, innovation and technology to complete a total of more than 400, 50 Declaration of national patents, the company's products, the quality and level to achieve a qualitative leap.
Step by step into the world bearing enterprises to build strong internationally competitive world-class Bearing Group, Wazhou defined a new approach to development: the scientific concept of development as the guidance, in order to build internationally competitive large group bearing target The opening of the implementation of international management, market operation mechanism and modern management model for the development of a batch of internationally competitive high-end products bearing the breach, to build all-round support of the international equipment manufacturing precision bearings R & D and manufacturing base; for the development of Support for the core technology, supporting high-end access to international markets; to mergers and joint operation of the capital as a means to implement the rapid expansion of enterprises; to market-oriented reform as a driving force to make ZWZ become the world's top 10 products bearing the brand, the world bearing ZWZ Thriving enterprise.
Nevertheless, Wazhou very clear that the current status quo Wazhou and the revitalization of China's equipment manufacturing industry and development of the global economy or a certain distance, so Wazhou people, "the world's top ten" Wazhou as the "ten First Five-Year "planning objective, which is China's bearing industry, much more than just a figure of the concept.
In accordance with this objective, Wazhou in the next few years, great efforts will be carried out bearing the basis of the theory, design theory, product to the high-speed, high precision and high reliability, long life, low-friction, low vibration, low noise, free Maintenance development, step by step into the world bearing thriving enterprise.
At the level of technology products, Wazhou the international community to adopt the wider use of the finite difference method, finite element method, and wish to explore the dynamics of dynamics, such as the design theory of bearings, bearings designed to make computing closer to the world's advanced level. Wazhou deep groove ball bearings of the bench life in general for the purpose of calculating the life of 8 times or even 10 times, tapered roller bearings for the purpose of calculating the general life of 4 to 6 times that of railway vehicles bearing life of 1,500,000 to 2,000,000 km, 10 years to achieve without replacement, high-speed railway passenger cars bearing the speed of 300km / h, running for the life of 1,500,000 ~ 3,000,000 km, the truck driving wheel bearing life of 250,000 km, can reach more than 98% reliability.
In the process of technical level around Wazhou to increase productivity and improve the quality of products and improve operational safety, energy consumption, lower manufacturing costs, cleaning and environmental protection to carry out technical innovation. The formation of automated production lines, plant automation, the implementation of specialization, automated production. The development of high-speed, high-technology grinding, grinding adaptive technology, on-line measurement technology and automatic fault diagnosis, and other new technologies to ensure production of high-performance, quality and stability.
In testing the technical level, "11th Five-Year Plan" period, we will build a set Wazhou testing, testing, analysis, research and design for the development of integrated research and development platform to the world's most advanced equipment and sophisticated detection equipment to enhance the detection And the level of detection capability.
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